Applications

Stator Stack Gauging

Accurate high volume in-line dimensional inspection of stator stacks matching stamping press speeds

Stator & Rotor Stacks

ZeroTouch delivers comprehensive stator inspection in line with stamping press operations. Real-time process feedback eliminates bottlenecks caused by offline CMMs and Inspection labs. Automated systems replace custom gauges and save factory floorspace while offering the flexibility to measure multiple part types on one machine.

Typically Measured Features

  • Linear dimensions
  • Diameters
  • Perpendicularity
  • Flatness
  • Runout
  • Coaxiality
  • Concentricity
  • Cylindricity
  • Angles
  • Defect detection of dents and delaminated stacks

Benefits

  • Dimensional reports
  • Visual representation of physical part deviation
  • Fast cycle times
  • Reduced floor space
  • Automation ready
  • Real-time process feedback
  • Full Industry 4.0 integration for results and process trends
    • PLC
    • MES
    • Web reporting
Stator GD&T analysis
CAD model of stator
Laser layout for stator
ZeroTouch stator inspection
Stator point cloud
Stator flatness
Bent stator detection
Stator slots
Stator angles

Stator Stacks

ZeroTouch Benefits

In-line stator inspection

In-line Inspection, Automation Ready

Replace the need for multiple, slow coordinate measurement machines with in-line inspection with the ability to automate loading and completely couple to the manufacturing process. Universal nest design concept allows for different part variations to be inspected on the same assembly line.
ZeroTouch stator scanning

Non-Contact Inspection at the Speed of Light

The ZeroTouch® delivers fast inspection cycles with comprehensive part evaluation. Laser capture required features and definitive pass fail and be confirmed in cycle with results communicated to PLC or MES systems.
Stator dent detection

Comprehensive Part Analysis and Process Monitoring

Utilize the digital twin point cloud captured to perform what-if analysis of features not previously analyzed to support engineering investigations and quality improvement projects.

ZeroTouch®

Ready to put metrology in motion?

Talk to our team about high-speed, non-contact inspection for your production line.