ZT-EV Solution Suite
The ZeroTouch® EV solution suite is our latest innovation in electric vehicle stator measurement technology.
Accuracy and Repeatability
ZeroTouch® achieves reliable and repeatable measurement by 3D referencing over the complete reference surfaces. Collecting millions of data points minimizes surface local defects or roughness, making the machine extremely repeatable even when measuring closely positioned hairpins.
Automatic Part Loading and Unloading
Configurable for manual and automatic part load and unload, ZeroTouch® can be installed in the immediate vicinity of the production line to improve production throughputs.
Upstream Process Improvements
Performing scan cycle times from 30 seconds - 1 minute per part, ZeroTouch® optimizes production processes by detecting and avoiding production deviation through real time measurements, allowing adjustment of upstream processes to reduce waste.
ZeroTouch® EV
Features & Benefits
- High-resolution gauging of stator stacks, paper inserts, and hairpins
- Real-time data output for process control and traceability
- Scan cycle time under 1 minute
- High load capacity up to 65 kg
- Point cloud generation for post-processing
- Seamless integration into automated production lines
- Large measurement envelope for diverse EV stator designs
- High-resolution digital twin creation
ZeroTouch® EV
Specifications
| Dimensions | |
|---|---|
| Measurable Envelope Max. (Diameter x Length) | 425 mm x 300 mm (16.7 in x 11.8 in) |
| Part Outer Diameter Max. | 425 mm (16.7 in) |
| Part Length Max. | 375 mm (14.8 in) |
| Payload Weight Max. | 65 kg (143.3 lbs) |
| Inner Diameter (typical) | 120 mm (4.7 in) |
| System | |
| Dimensions (W x D x H) | 1,150 mm x 1,550 mm x 2,805 mm (42.25 in x 61.0 in x 110.5 in) |
| Weight | 2,000 kg (4,400 lbs) |
| Environment | |
| Temperature (Transport/Storage) | 15°C (59°F) to 40°C (104°F) |
| Temperature (Operational) | 18°C (64.4°F) to 22°C (71.6°F) |
| Software | |
| HMI Operating System | Windows |
| System Control | ZeroTouch® Orchestrator |
| Metrology Analysis | ZeroTouch® Analysis Package |
ZeroTouch®
Ready to put metrology in motion?
Talk to our team about high-speed, non-contact inspection for your production line.